Middletown & New Jersey Railway Historical Society
  Dedicated to Preserving the Heritage of the Middletown Unionville & Water Gap, Middletown & Unionville, Middletown & New Jersey and Other Area Railroads.


My Middletown and Unionville Layout
by John Deserto

     For the last three decades one of my passions has been model railroading and for two decades my modeling subject has been the M&NJ or the M&U. Like most model railroaders I have built several layouts over that time and will probably build a few more before I’m done. The following article is meant as a quick overview of my current layout based on the Middletown and Unionville Railroad from 1935 through 1945.

    I had several goals in mind when I built this version of the M&U. First, I wanted to have a faithful model of the M&U with a realistic track plan that allowed for one-man operations. I also wanted the possibility of continuous running and realistic interchange. My solution to this was to have the Erie and the O&W’s double track main lines create a 15’X20’ oval. The M&U tracks would start in Middletown, between the Erie and O&W mains and would be run as a point to point layout to the junction with the NYS&W at Hanford NJ. The track layout in each town would be based on the 1917 right of way maps that I purchased from the M&NJRHS. Using these and other sources I was able to do a fairly good job, I believe, in recreating the six major locations (DG yard Middletown, Slate Hill, Johnson, Westtown, Unionville and M&U Jct. Hanford) I wanted to model along the line.    

    As all modelers know, the space available really dictates how and where the tracks will be laid. In several places tracks had to be eliminated or dramatically shortened, DG yard is an example of this. Slate Hill was put on a 6’ curve in the layout unlike the prototype track, which is fairly straight. Some locations and industries were eliminated altogether. I would have liked to include the old “Unionville Junction” which was the original connection from the Erie mainline to the original Middletown, Unionville and Water Gap RR.. I also had to condense the 5 miles from Middletown to Slate Hill into 2 feet, which forced me to eliminate Pounds with a creamery and numerous scenic areas in between. Also missing is the large Nestles creamery/condensery on State Line Creek in Unionville. None of these items was given up lightly but after a great deal of consideration I felt that these items could be removed and still allow my primary goal of faithfully modeling the M&U. While M&U Jct. Hanford itself is fairly accurate, the rest of the S&W’s Hanford Branch is just a switch, which connects it to the Erie eastbound mainline loop. 

    The layout has been operational for 8 years and I enjoy fairly realistic operating sessions. I make up interchange trains from the Erie, O&W and S&W on the staging yard that sits between the main line loops in the den. This allows both the Erie/S&W and the O&W access to the double-ended yard. Erie interchange is run to the M&U from one of the yards switch leads which becomes the “third track” which represents the Erie’s prototype arrangement from their DW yard to the west of the M&U’s DG yard. O&W interchange runs travel a short distance down the O&W main before crossing to the M&U on the “long crossover” track at East Main St.. S&W interchange runs west on the Erie’s eastbound mainline loop before reaching the switch for M&U Jct., Hanford. A dedicated connection between staging and Hanford will be a much higher priority on my next layout. Each interchange train has an interchange sheet listing cars and destinations. These interchange sheets were copied from actual interchange sheets from the O&W, Erie and the S&W. These sheets reinforce the realistic operations and help me remember where the heck each one of these cars is going, as it can be many days or weeks before I get the urge to run the layout again. I then use the interchange sheets to fill in an M&U switch list, also copied from a real M&U switch list that I use as the conductor to make up my trains. I just started using location sheets for each town along the layout that list the location and status of each car spotted in town. I plan on using this as well when I make up my switch lists. I run the M&U using a 1938 timetable which includes a morning passenger run to Unionville and back, two freight runs to M&U Jct./Hanford and back, and an afternoon passenger run. I do play a bit loose with the train consists by including cars to all the creameries along the line and heavy interchange coal traffic between the O&W and S&W. While I’m working the M&U I will generally run two Erie trains and two O&W trains around the loops. This is especially cool when working DG yard in Middletown and having an O&W Mountain pull by with a load of interchange for Maybrook or an Erie Pacific zip past with a commuter or milk train. 

    In keeping with my desire to replicate the M&U as closely as possible the buildings on the layout generally need to be scratchbuilt. I try to get a building or two finished every year, but as you can see there are quite a few bare spots and stand in buildings. I also generally avoid doing scenery around areas where I’ve not yet put a building. I also design my buildings to be removable to allow me to access the layout and to upgrade the buildings when the mood strikes me. Some of the older buildings have a fairly high level of detail, others are very spare. I guess I have an A.D.D. style of modeling and I always have a dozen or so projects going on at once, and another dozen planned. In the end I have fun and that is why we do this. 

    A quick note on the pictures, many of them are several years old and the scenes may have filled in since, maybe not (see above paragraph). Also, these pictures are not “magazine” quality, they are generally snapshots I took as I was walking around the layout. Enjoy. 

DG Middletown

    This 2002 scene is might look like a “spaghetti track plan” gone bad but this is the actual track layout around East Main St. in Middletown. Starting in the foreground: two Erie mainlines, the “third track” which connected the M&U’s DG yard with the Erie’s DW yard. This track became the “Loop track” once it crossed East Main St., the “Erie interchange track”, the M&U’s “freight house track” which has a boxcar on it, the “caboose track” is on the far side of the M&U’s freight house. I have since replaced that caboose with a kit bashed M&U #51, which is a much better representation of the prototype. The next track (mostly obscured) is the “long crossover” which connected the O&W and the M&U, and finally the O&W mains which is hosting a meet. The large gray building is the M&U’s East Main St. station that is the centerpiece of the Middletown area. 

    This is a close up of the East Main St. station. This building was pivotal to the overall look of the area and sets the tone of the layout altogether so I really wanted to do it right. The windows were the big sticking point because of their unique arched top. This arch was not a 180 degrees but a very subtle one, Since no commercial windows were available I eventually took the leap into RTV casting. I built my patterns using drawings from the excellent RMC articles on the M&NJ/M&U as well as my own pictures and measurements, made the mold and began casting my own windows, doors and roof supports. I will be using these castings when I get around to doing the Unionville station as it also had the same type of windows. This project allowed me to develop a very useful new skill and since that time I’ve made tons of other castings of all types of things. This photo was taken in 2002 and I have yet to add the interior to this building and the small cupola on the roof.

DG yard sat between the Erie’s double track main line and the O&W’s double track main line so mine does the same. The Erie main is in the foreground and also has an approximately 2% grade as it comes into Middletown. The O&W main is in the background. Since this picture was taken in 2002 I’ve gotten a few more things done here. The water tank has been painted and weathered and the scratch built turntable has been finished. The engine house has been built and in location awaiting details and painting. 

This view of DG was taken from the opposite direction and shows the O&W main in the foreground. The water tank is the venerable Atlas kit with an additional fill pipe installed facing the “ash pit track” off the turntable as well as a pipe for the M&U’s mainline. This kit, one of the few non-scratchbuilt models on the layout, had all the correct major dimensions and once painted and weathered looks very nice. The addition of the engine house helped relieve the sparseness of the yard. I still need to build the oil house, the sand house, the coal tipple and a few assorted sheds. In the distance you can see the M&U cross over the Erie main and curve right to continue onto a peninsula that holds Slate Hill (just out of frame right) and Johnson, which is on the opposite side of the backdrop. 

Slate Hill

    The M&U’s station in Slate Hill was one of three very similar stations along the line at the intermediate towns. This was my first attempt to scratch built anything. I’m happy with it. I have since built the similar stations for Johnson and Westtown. The Martin’s feed mill is right behind the station.

    The Middletown Milk and Cream “B” plant in Slate Hill has gone through stage one. It is on the layout. Other future steps are installing the loading dock (built but not yet installed), weathering, rough interior, gutters, a real roof (this is just sheet plastic sprayed black, so much faster than peel and stick shingles). The foam blocks that anchor the feed mill and the M&U Slate Hill station are visible in front of the creamery. All my buildings are removable for continued refinement, repair or ease of access.

 Johnson

    This is a rough view of the Johnson NY Borden’s. The building, like the prototype, is of an impressive size. Work has stalled on this until I can figure out what color the building was painted. B&W photos show the trim was a very light color (?white?) and the building itself a darker color...but what? The building itself was constructed during the summer of 2001. The portion facing the rear is removable so that in the future if a photographs become available I can alter the model to suit. 10/21/2001 

    I get a number of comments about this scene, which I really can’t, take credit for. I plopped this crude early attempt at structures in the rear of the scene to get it out of the way when I was cleaning one day. Someday I’ll actually put windows and doors on it, maybe a foundation..maybe I’ll just leave it well enough alone.

    This is another view of Johnson from another direction. Almost all the M&U stations are in place along the line. I just need to do Unionville. The Johnson station is the closest structure and the other building is a stand in for Manning’s Lumber and Feed. The Ford Weld Cox feed and seed is just an illusion in my mind so far but I will get to that. All my structures are removable so if I ever need to move they will have a place on the new M&U. The tracks under the M&U are my son’s layout and the track arrangement has changed a half dozen times since this picture was taken.

 Westtown

    Rutgers on the M&U was a very quiet spot between Johnson and Westtown. It at one time sported a milk station and was a rail bus stop for the transport of local high school children into Middletown. I saw a photo by Bob Mohowski of an L&HR freight at a dirt road crossing in a very rural setting, reproducing this has been my objective for this spot. The loops that represent the Erie and O&W are directly below here limiting the support available. A simple slab of rigid insulation served as a base for the scenery. I have added the field on the left of the road since this shot was taken and I’m working on the stonewalls.

          Two years have passed since this picture was taken and I have added a great deal of scenery to this area. The feed elevator in the background is a stand in for the Clark Feed and Lumber complex that will someday occupy that area. The Westtown railroad station is in location but the Borden’s Creamery and the Nestles creamery are currently in the research stage. I have added a rough layer of scenery with a few roads, driveways and some residences so it doesn’t look so bare. Off to the left is the Rutgers scene, to the right is Unionville. The Erie and O&W mains are below this scene and can be accessed using a hatch I cut in Westtown. 

Unionville

    This is my VERY condensed version of Unionville looking south (railroad east). The area between the main (on left) and the siding will eventually hold the Unionville station, water tank and tool house. The siding isn’t as ridiculously short as it seems in the picture, but it’s close. I was still using plaster on the rough foam at this point, I have since switched to more fine grinding of the foam with a light (if any) coat of light weight spackle.

    This is the northern half of Unionville, the photo was taken where the tree shows up in this picture. The wye is a real space eater (but much less hassle than the DG turntable) and its placement in the corner dictated the way I could design Westtown (the next town west) Unionville (sidings were left off due to space) and Hanford Jct. (drastically shortened). The joy of foam scenery, I just pop those trees in and out, move them a bit left-bit right. The trees are made from sunflower roots, dried and foamed with straight pins glued in the base.

 M&U Jct. Hanford

    The center of the shot is the east end of Hanford Jct. The double mainline in the foreground is the Erie mainline through Middletown, this was a modeling compromise that had to be made. My plan is to have building flats face the Erie and cover the backs with thick foliage for the Hanford view. Not ideal but better than putting the interchange in by hand. The hole at the far end is for a not yet scratch built turntable. The TT area is removable so work in the TT can happen at the workbench. 1/19/2002

 Assorted caboose pictures

             I had been frustrated with the lack of accurate Erie wood sided caboose models and decided to take the plunge and scratch build my first piece of rolling stock. I figured it would be like doing a building on wheels, which it basically was. As you can see in this shot I cast my own windows and doors for the caboose. I used lots of pictures and line drawings from the Internet as well as photos from the M&NJRHS archives. This shot was taken in 2001 on the Erie mainline in Middletown. 

    Recognize this model? This is the Erie caboose from the above picture. A photo from the M&NJRHS’s Photo Flyer showing a freshly repainted S&W caboose (former Erie) at M&U Jct. made me decide to alter my plans a bit and finish it as an S&W hack using decals from Prime Mover Decals.      

Well I still needed Erie cabooses so I built two more. These two are both 6-cupola window models where the S&W caboose is an 8-cupola window model. The dimensions are basically the same and I used the same door and window castings on all 3 hacks. These two have since been finished as Erie models using the Erie Caboose sets from Prime Mover Decals.

    With my S&W and Erie caboose problems solved, I felt that it was time to do something about the M&U caboose on the layout. Luckily Walthers must have read my mind because they came out with their wonderful 4-window wood side caboose kit. After purchasing the kit and gathering reference information from the M&NJRHS, it became obvious that this model could easily be bashed into the M&U’s #51, which would be perfect for my time period. I replaced the kit cupola with one from a Walthers 3 window wood side caboose and cut in a scratch built side door and I was basically done. Here is the resulting model on a diorama depicting the Rutgers Creek Bridge between Slate Hill and Johnson, I took this picture in the spring of 2004.

If you have any questions or comments you can e-mail John Deserto at mandurr@earthlink.net